Manufacturing

Head Office Noida (U.P.):

Schwabe remedies have a long tradition in India. Homoeopaths in India have used and continue to use Schwabe formulations based on their deep faith in the quality of its medicines.

With the establishment of its state-of-the-art manufacturing plant in Noida, Uttar Pradesh, Dr. Willmar Schwabe India Pvt. Ltd., as the new company is known, brings to India a 136 years old tradition of excellence in the production of homoeopathic medicines.

The plant the only one of its kind in the country, deploys the best technological know how available in the world today.
Starting initially with the manufacturing of Biochemic Tissue Salts and Biocombinations, today the company is manufacturing and marketing a wide range of mother tinctures, dilutiuons, attenuated trituration tablets, Alfalfa tonic and other speciality formulations.

Dust Free Environment:

A lot of emphasis is laid on cleanliness. Absolutely dust free environment is maintained by various methods. The structure is so designed that every accessory like air conditioning, electrical supply hot water, cold water, DM water and distilled water required in the manufacturing area come through the technical floor which is just above the manufacturing area.

This system also leads to efficiency as all maintenance can be done without disturbing or contaminating the production area. The technical floor has 13 Air Handling Units (AHUs) of which 7 are exclusively for the production area. Two fresh air changes take place in an hour in each Air Handling Unit.

The production area has "Epoxy" flooring and rounded corners. This prevents dust particles from settling on the floor.

Mother Tinctures:

  • Schwabe India is the first company to use extra neutral alcohol, a much more expensive but purer alternative to any other type of alcohol used by many companies. Even double distilled alcohol is not free from impurities such as aldehyde and fusel oil. Extra neutral alcohol guarantees that homoeopathic dilutions and tinctures are free from impurities
  • The mother tinctures are filtered through very fine and expensive filters, which remove even the minutest of impurities that may occur during the handling of herbs.
  • The distilled and filtered mother tinctures are stored in rooms fitted with expensive explosion resistant and flame-proof electrical fittings of proper intensities to avoid any accident due to fire and protect the phytochemicals of the tinctures.
 
Dilutions:
Drug potentization is done using the Hahnemannian method, which was introduced by Dr. Hahnemann himself and followed by Dr. Schwabe from the beginning. The whole process is under the responsibility of qualified experts.










Trituration Tablets:
Homoeopathic pharmacopoeia of India prescribes that the trituration should be done to 6x level. However, most companies do trituration only upto 4x level and then just do simple mixing since this is more convenient.

Schwabe believes in homoeopathic tradition and do trituration till the 6x level. German triturators are used for hard materials which can not be triturated on other machines.

Quality Control:

A quality assurance laboratory checks the quality of all our raw materials and packing materials and the finished products. All incoming herbs and other raw materials are tested for their pharmacopoeial requirements and are compared with authentic preserved samples that are used as set samples.  Cutting edge technology is used to assure quality control. For instance Thin Layer Chomatographic test is conducted on all mother tinctures and basic substances, including CoTLC and Co-run UV scan wherever required.

Schwabe's instrumental analytical laboratory is one of the most highly sophisticated ones in the country, which helps to maintain high standards of quality expected of leaders in this business. Schwabe India has a well equipped microbiological set up.

Schwabe India maintains a team of highly qualified technical staff including experts in homoeopathy to constantly guide and advise on the various aspects of homoeopathic manufacture and quality control. The unit is also linked to our German R&D and manufacturing unit via internet.